Briquetting Plant Exporter
 
   
 
The Briquetting Project
Briquetting Project
 
 

Energy plays a vital role in economic development of every country. With the increasing demand of energy the supply of sources are limited so there is building a huge gap between the demand and supply of energy.

This Briquetting project is the conversion of Agro waste, Forestry waste and Industrial waste into biomass Briquettes / Bio-coal. Briquetting is the process of densification of biomass to produce identical, uniformly sized solid pieces of high bulk density which can be conveniently used as a fuel. The Biomass Briquetting is the best renewable source of energy for healthy environment and economy. It’s a Eco-friendly green energy project. It is known as “Biomass Briquetting Plant”

 

 

   
 
 

This renewable energy project is ideal for the agricultural based countries like India, Sri Lanka, Pakistan, and African countries as there are a huge availability of agro-forestry waste. And it is very good in industrial based countries. It is the outstanding project to generate revenue from agro-forestry waste saving the global environment by producing green energy.

Our purpose is to fabricate the material as a bio-coal made from the wastages. It is used with the help of Briquetting Plant and produces the Briquettes, which eventually helps to generate energy.  There is a worldwide acceptance of this project

Features:

  • Raw Material
  • Does not require any binder or chemical
  • Short payback period
  • Pollution free and non-hazardous project
  • Finished Briquettes
  • Excellent project viability
  • Plant and Machinery : Dryer, Sizing up unit, Briquetting Machine
 
 

 The Bio-Mass/Agro-Foresrty Waste

 

We know that agricultural wastes are generated million of tons every year. These are either none used of burnt inefficiently in their loose form causing air pollution. Handling and transportation
of these materials is also very difficult due to their low density.
JAY KHODIYAR MACHINE TOOLS provides the solution to use this wastage in best form.

This wastage can easily convert into high-density fuel (Briquettes) with the help of Biomass Briquetting

In India & other agro based Countries have lots of scope for this project due to huge availability of Biomass.
 SPECIFICATION OF RAW MATERIAL


Size

:

Max. 20mm.

Moisture

:

Below 10%

 RATE OF RAW MATERIAL
The Rate of Raw Material varies as it depends upon the availability and location.
 PROCESS OF RAW MATERIAL (If required)

    • Most of Biomasses can be used directly as per specification.
    • if the raw material has more than 15% of moisture contains, drying process is required.
    • If the raw material is longer than 30mm, cutting process is required.

      Benefits of this project
      The demand of finished product briquettes is increasing day by day. It is available in various type of raw material easily in bulk. It is promoting to the Industries as a prime renewable energy project throughout the world. The project gives excellent viability. The total payback period of the project is approx. 2 years. It is pollution free and no hazard in this project. It is eco friendly renewable green energy project.

      Finished Product Briquettes

      Briquettes are ready substitute of Lignite / Coal / Wood in industrial boiler and brick kiln for thermal application. Biomass briquettes are Non-conventional Source of energy, Eco-friendly, Renewable in nature, non polluting and economical. It’s made through binder less technique i.e. without use of any type of chemical so it is 100% natural. Briquettes have high specific density (1200 Kg/m3) and bulk density (800 Kg/m3) compared to 60 to 180 Kg/m3 of loose biomass.

      These can withstand the stocks of long distance transport, Loading/unloading and transportation costs are much less, and storage requirement is drastically reduced. Compared to fire wood or loose biomass, briquettes give much higher boiler efficiency because of low moisture and higher density.

      Use of bio coal is increasing day by day and has very demandable market due to its fuel cost saving and pollution free characteristic.

     

 Examples of Calorific value Cal/Kg and ash percentage of major agro wastes available


Agro Wastes  



Cal. / Kg.




Ash Contents 
  

Groundnut Shell 4524 K. 3.80 %
Bagasse        4380 K. 1.80 %
Castor Seed Shells 3862 K. 8.00 %
Saw Dust Briq. 3898 K. 8.20 %
Cotton Stalks / Chips 4252 K. 3.00 %
Bamboo Dust            4160 K. 8.00 %
Babool [Wood]            4707 K. 0.90 %
Coffee Husk   4045 K. 5.30 %
Tobacco Waste 2910 K. 31.50 %
Tea Waste     4237 K. 3.80 %
Paddy Straw  3469 K. 15.50 %
Mustard Stalk 4200 K.          3.40 %
Mustard Shell 4300 K. 3.70 %
Wheat Straw              4100 K. 8.00 %
Sunflower Stalk   4300 K. 4.30 %
Jute Waste                 4428 K. 3.00 %
Palm Husk     3900 K. 4.90 %
Soya bean Husk   4170 K. 4.10 %
Sugarcane     3996 K. 10.00 %
Barks Wood  1270 K. 4.40 %
Forestry Waste 3000 K. 7.00 %
Coir Pitch       4146 K. 9.10 %
Rice Husks    3200 K. 19.20 %
Wood  Chips  4785 K. 1.20 %           
Others so many 3700 K. Apx. 

 

This project is act as “Best from waste.” It gives us the Bio-coal from the wastages like Agro, Forestry & Industrial. The Wastages from these sources are raw material of this project and the finished product is called Briquettes. The feeding of raw material in this project is providing us the best from waste. This project is working with 40 to 90 HP powers in different types of models, it requires minimum 1000 Sq.meter space to work & store the materials.

There is not any specific need to special land or shed but suitable space and shed can give the best result in production and storage.

This project is essential for converting low-density biomass into high-density biomass fuel that is called Briquettes/Bio-coal or white-coal. Briquettes are made from agricultural or forestry waste, which can effectively, used as substitute of solid fuels [Coal or Wood] and can easily use various kinds of thermal applications.

     

A Briquette is an Ideal Fuel Due to

    • Eco friendly & Renewable Energy fuel.
    • Economical and cheaper than other solid fuels i.e. coal & wood.
    • Higher thermal calorific value around 4000 Kcal/Kg.
    • Pollution free because there is no sulfur or any hazardous material.
    • Lower ash content 2 to 5%. There is no fly ash when burn.
    • Consistent high burning efficiency due to the low moisture.
    • Contain high density & Higher Fix Carbon value.
    • Easy for Transportation, feeding & combustion due to unique shape.
    • Combustion is more uniform compared to other coal.
    • Demandable market due to high rise in fossil fuels price

      Application of Briquette/Bio-Coal
      Briquettes are widely used for any type of thermal application like steam generation in boilers, heating purpose, drying process & gasification plant to replace existing conventional fuel like coal, wood & costly liquid fuel like FO, Diesel, LDO, Kerosene etc. Use of Briquettes as a fuel for green energy has shown very promising results.

Use of Finished Briquettes in various Industries [ Thermal Application ]

  • Gasifier System applications
  • Refractory Industries
  • Chemical Industries
  • Milk plant
  • Vegetable plants
  • Spinning Mill
  • Leather Industries
  • Rubber Industries
  • Ceramic Industries
  • Solvent Extraction Plant
  • Dyeing Units
  • Food processing Industries
  • Textile Unit
  • Lamination Industries
  • Brick making units
  • Any Industrial thermal application

Bio coal is a forth coming fuel of the world.
It’s a high quality asset towards economical, ecological, & advanced environmental company policy.


   
   
   
   
   
   
   
   
   
   
 
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